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Steel producers reeling under lack of iron ore supply

Low iron ore availability, coupled with high ore prices from state-run miner NMDC Ltd, has put steel producers in a spot. Companies have started cutting capacity utilisation, as ore supply is not catching up with demand. Hospet Steels Ltd, which produces 700,000 tonnes a year, is reeling under a crisis-like scenario. The company, a joint venture between Mukand Ltd and Kalyani Steels Ltd, is operating only two of its three furnaces and may have to consider downsizing its workforce if the situation doesn’t improve in the near term.

If Hospet represents the crisis-hit small- sized plants, bigger producers are hardly insulated. JSW Steel Ltd’s capacity utilisation dropped from 80 %to 70 %in November and could fall further to 50 per cent. “We are losing money. We can sustain till banks fund our losses. As of now, we have not retrenched workers but if this continues, who knows?,” said R KGoyal, managing director of Kalyani Steels.

NMDC’s current export price is $120 (Rs 6,610) a tonne, or Rs 1,360 ex-mine, whereas for domestic producers, it is Rs 2,610 a tonne. C S Verma, chairman and managing director, NMDC, also chairman of state-run steel maker Steel Authority of India Ltd (SAIL), said exports accounted for five per cent of the miner’s output.

According to steel producers, the base price for e-auction in Karnataka is the last quarter iron ore price for sale outside the state. The closing price of e-auctions is considered the base for the sale price for NMDC outside Karnataka, which is said to have increased market prices. “NMDC prices are neither in sync with domestic iron ore prices, nor do they follow any formula based on export prices,” a spokesperson for Essar Steel Ltd said. Essar has a long- term contract with NMDC.

The unrealistic prices from NMDC might have been reflected in the muted response in the last e- auction. Of 188,000 tonnes of lump ore offered from NMDC’s Donimalai mines in Karnataka, only 28,000 tonnes were sold, while from the Kumaraswamy mines, 28,000 of the 724,000 tonnes offered found buyers. As for iron ore fines, while 44 tonnes of the 44,000 tonnes from Donimalai were sold, 100% from Kumaraswamy found buyers.

“There is an acute shortage of iron ore that is causing a lot of problems. Till now, we had stocks. Fresh supply of iron ore has to come and at viable prices,” JSW Steel joint managing director and group chief financial officer Seshagiri Rao said.

The total requirement of steel makers in Karnataka is 2.5 million tonnes (mt) a month. The Supreme Court, in a bid to give some relief to the steel industry, had directed NMDC to mine one million tonne of iron ore per month. Goyal, however, pointed out NMDC was mining only 700,000 tonnes. While iron ore for Karnataka steel makers is routed through e-auction, for outside the southern state, long-term agreements are in place.

Iron ore export from India at 10-year low: Macquarie

Export of iron ore from India came to 281,000 tonnes in October, the lowest monthly figure in 10 years, according to preliminary figures cited by Macquarie Group Ltd. The country’s shipments of the steelmaking raw material are down 55% from last year so far in 2012 to 32 million tonnes, the investment bank said yesterday.

Deliveries usually rise by 1.5 million tonnes in October from the prior month, according to Macquarie, which cut its forecast for Indian iron ore export next year to 25 million tonnes. India was the world’s third-largest shipper of the commodity in 2011. The country will deliver about 38 million tonnes this year, half the 2011 level, before a further 16% drop next year, Paris based researcher Alphabulk said in September. Mining and export curbs affected shipments, it said.

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